B-Scan Imaging and 3D Visualization of Hardened Layer Depth Profile in Linear Guide Rails Based on Ultrasonic Shear Wave Backscattering Technique

In order to measure the depth profile of the heat-treated case-hardened layer of linear guides, this paper proposes a B-scan imaging and 3D visualization method for detecting the depth profile of the case-hardened layer of linear guides based on the ultrasonic transverse wave backscattering technology. Firstly, by analyzing the generation mechanism of ultrasonic transverse waves and their advantages in material detection, and combining the differences in metallographic structure and hardness properties between the case-hardened layer and the base material, an ultrasonic transverse wave backscattering model for the case-hardened layer of linear guides was established. Then, an ultrasonic transverse wave detection experiment for the GH20 linear guide was designed and carried out to obtain the A-scan signals of the case-hardened layer depth at different positions on the cross-section of the linear guide. Finally, the A-scan signals obtained from the detection were used to generate the B-scan image of the case-hardened layer depth profile, and the 3D visualization of the case-hardened layer of the linear guide was achieved using Python and VTK tools. The experimental results show that the error between the measurement results of ultrasonic transverse waves and those of the metallographic method is 0.063 mm, and the detection results are within the allowable error range. This research provides an efficient, intuitive, and reliable technical method for detecting the depth of the case-hardened layer of linear guides in the industrial field.