Nitrogen-Doped Biocarbon Derived from Alginate-Extraction Residues of Sargassum spp.: Towards Low-Cost Electrocatalysts for Alkaline ORR

Extraction processes of alginates from Sargassum spp. generate a substantial number of solid residues that are commonly discarded. This study explores the sustainable transformation of these residues into nitrogen-doped biocarbon through chemical activation with KOH and nitrogen doping using urea. XRD, FTIR, SEM-EDX, Raman spectroscopy, BET surface area analysis, XPS, and CHNS elemental analysis were used to characterize the materials. The doped and activated biocarbon (BDA) demonstrated excellent physicochemical properties, including a specific surface area of 1790 m2 g−1 and a mesoporous structure. Electrochemical evaluation in alkaline media revealed a current density of −4.37 mA cm−2, an onset potential of 0.922 E vs. RHE, and a half-wave potential of 0.775 E vs. RHE. Koutecky–Levich analysis indicated a two-electron reduction pathway. The superior performance was attributed to the synergistic effects of high surface area, nitrogen functionalities (pyridinic-N and pyrrolic-N), and enhanced accessibility of active sites. These results highlight the potential of waste-derived, nitrogen-doped biocarbon as a sustainable and low-cost alternative for ORR electrocatalysis in alkaline fuel cells.