Recrystallization During Annealing of Low-Density Polyethylene Non-Woven Fabric by Melt Electrospinning

The effect of annealing on the microstructure and tensile properties of low-density polyethylene (LDPE) non-woven fabric produced by melt electrospinning was systematically investigated using DSC, SAXS, SEM, etc. The results showed that, above an annealing temperature of 80 °C, both the main melting point and crystallinity of LDPE decreased compared to the original sample, as did the tensile strength of the non-woven fabric. Additionally, the lamellar distribution became broader at annealing temperatures above 80 °C. The recrystallization mechanism of molten lamellae (disordered chains) in LDPE was elucidated by fitting the data using a Gaussian function. It was found that secondary crystallization, forming thicker lamellae, and spontaneous crystallization, forming thinner lamellae, occurred simultaneously at rates dependent on the annealing temperature. Secondary crystallization dominated at temperatures ≤80 °C, whereas spontaneous crystallization prevailed at temperatures above 80 °C. These findings explain the observed changes in the microstructure and tensile properties of the LDPE non-woven fabric. Furthermore, a physical model describing the microstructural evolution of the LDPE non-woven fabric during annealing was proposed based on the experimental evidence.