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September 10, 2025Advanced Functional Materials21 citations

A Phosphate Thermal Barrier Coating Endows Ni‐Rich Cathode 4.8 V‐Tolerant and Thermal Oxidation Stability Enabling High‐Energy Lithium‐Ion Batteries

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HZHangyu ZhangYWYanxue WuYKY.D. Kuang

Key Points

  • The study reports that the InPO4 coating achieves around 85.7% capacity retention after 500 cycles, significantly boosting thermal stability.
  • Advanced characterizations confirm that the phosphate layer stabilizes the cathode and enhances high voltage tolerance in lithium-ion batteries.
  • Density functional theory calculations indicate that the coating reduces Li⁺ migration energy, promoting efficient lithium-ion transfer.
  • This approach offers a viable strategy for developing high-energy lithium-ion batteries with improved cycling and thermal stability.

Abstract

Abstract Ni‐rich layered oxide cathode (LiNi x Co y Mn 1‐ x ‐ y O 2 , 0.8 4.5 V) and thermal instability significantly hinder their practical applications. Herein, a thermodynamically stable InPO 4 interface is constructed on the LiNi 0.83 Co 0.12 Mn 0.05 O 2 (NCM83@InPO 4 ), which achieves excellent cyclic stability (≈85.7% capacity retention after 500 cycles at 10 C in 2.7–4.6 V, ≈80.0% after 200 cycles at 1 C in 2.8–4.8 V). Advanced characterizations confirm that the InPO 4 coating layer stabilizes the Ni 4+ /O α− (α < 2), and forms a stable CEI that prevents side reactions with electrolytes under high‐voltage operation. In situ characterizations reveal that the InPO 4 layer suppresses the harmful H2‐H3 phase transition and maintains the layered structure under thermal shock from 25 to 400 °C. Density functional theory (DFT) calculation validates that the modified NCM83@InPO 4 not only enhances mechanical strength but also reduces the Li⁺ migration energy, facilitating rapid Li + /electron transfer. This polyanionic thermal barrier coating strategy effectively improves cycling stability and enhances thermal stability, thus shedding light on designing reinforced high‐voltage tolerant cathodes for high‐energy LIBs.

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Cite This Study

Zhang et al. (2025) studied this question.

synapsesocial.com/papers/68c1ac0954b1d3bfb60e4c60https://doi.org/10.1002/adfm.202516644
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