Model-Based Design of the 5-DoF Light Industrial Robot

With the application and rapid development of light industrial robots, it is vital to accelerate the prototype design to fulfill the demands of shortening the robot’s production cycle, owing to rapid update iterations. Since the traditional design method cannot intuitively and efficiently check the deficiencies in the design preparation, the secondary design iterations will result in higher equipment costs, longer design cycles, and lower development efficiency. The MBD (model-based design), a full 3D (three-dimensional) design and manufacturing method, is proposed to swiftly finish the prototype design for solving the above problems. Firstly, the robot design preparation is completed with the design requirements to generate a robot 3D model. Secondly, several design methods are used: (i) the rapid prototyping, which includes the joint component verification and selection to further optimize the 3D model; (ii) the robot kinematics algorithm, which provides a theoretical foundation for the 3D model design; (iii) the robot kinematics simulation, which verifies the correctness of the kinematics algorithm. Finally, the feasibility of the MBD is verified by the robot prototype and the motion control system test. Taking the MBD to design a 5-DoF (five-degrees-of-freedom) robot as an example, the joint verification and selection are finished quickly and accurately to build the robot prototype without the need for secondary design processing, and the kinematic algorithm verified by the co-simulation platform can be used directly in the actual motion control of the robot prototype, which accelerates the development of the robot motion control system.