Analysis reveals how layer exposure time affects surface topography and hardness in UV-cured photopolymers, suggesting optimal settings for tribological applications.
The exposure parameters in stereolithography with liquid crystal display (SLA-LCD) influence the functional properties of photopolymers, which is particularly important for tribological applications. In this study, the influence of the exposure time of the layers (2–8 s) on the surface topography (ISO 25178), Brinell hardness (HB) and chemical structure (FTIR spectroscopy) of UV-cured resin samples is investigated. Both insufficient and excessive UV irradiation led to undesirable effects ranging from incomplete cross-linking and surface irregularities to excessive curing, micro-cracking and increased surface kurtosis (high Sku values). The most balanced mechanical and topographical performance was observed at a layer exposure time of 6 s, characterised by low Spk values, uniform surface texture and high cohesion between layers. FTIR analysis confirmed the progressive cross-linking with increasing exposure time. The results show that precise control of irradiation parameters enables optimisation of the interrelationships between microstructure, mechanical properties and surface functionality, which is critical for improving the durability and performance of components operating under boundary or mixed lubrication.
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Pszczółkowski et al. (2025) studied this question.
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