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September 17, 2025International Journal of Science and Research Archive2 citations

Industry 4.0 moving towards smart manufacturing: A comprehensive review

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SDSwapnil DeokarVBVaibhav BansodeSWSachin Wankhede

Key Points

  • Smart manufacturing enhances operational efficiency through digital technologies and real-time monitoring.
  • Adoption of cyber-physical systems and big data analytics allows manufacturers to optimize production processes.
  • Integrating automation and AI transforms traditional manufacturing into interconnected systems.
  • Industry 4.0 enables flexible production environments, addressing global market challenges.

Abstract

Industry 4.0, also known as the Fourth Industrial Revolution, represents a transformative shift in manufacturing, driven by the integration of digital technologies, automation, data exchange, and the Internet of Things (IoT). This paradigm shift is reshaping traditional manufacturing processes by fostering interconnected, smart systems that enable real-time monitoring, predictive analytics, and enhanced operational efficiency. Through the adoption of cyber-physical systems, cloud computing, advanced robotics, artificial intelligence (AI), and big data analytics, manufacturers can optimize production processes, reduce costs, improve quality, and create flexible, agile production environments. The concept of smart manufacturing, a core component of Industry 4.0, revolves around the seamless interaction between machines, systems, and human operators to enhance decision-making and drive innovation. This paper explores the key technologies, benefits, and challenges associated with Industry 4.0, highlighting its potential to revolutionize the manufacturing landscape and pave the way for more sustainable, efficient, and customized production. The shift toward smart manufacturing presents an opportunity for manufacturers to not only enhance competitiveness but also to address the challenges of an increasingly complex global market.

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Cite This Study

Deokar et al. (2025) studied this question.

synapsesocial.com/papers/68d45e6231b076d99fa5ecc8https://doi.org/10.30574/ijsra.2025.16.3.2596
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