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September 23, 2025IoT11 citationsOpen Access

AI-Driven Attack Detection and Cryptographic Privacy Protection for Cyber-Resilient Industrial Control Systems

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APArchana PallakondaKKKabilan KaliyannanRSR. Sumathi

Key Points

  • The proposed framework enhances ICS security using machine learning and cryptographic methods, demonstrating effective protection.
  • XGBoost achieved 99.92% accuracy in binary classification, showcasing the effectiveness of AI-driven detection in cyber threats.
  • Implementation on a PYNQ Zynq board allows real-time deployment with a swift runtime of 0.11 seconds for enhanced security.
  • Cryptographic techniques applied include AES-CBC and AES-GCM with RSA, reinforcing protection against various attack vectors.

Abstract

Industrial control systems (ICS) are increasingly vulnerable to evolving cyber threats due to the convergence of operational and information technologies. This research presents a robust cybersecurity framework that integrates machine learning-based anomaly detection with advanced cryptographic techniques to protect ICS communication networks. Using the ICS-Flow dataset, we evaluate several ensemble models, with XGBoost achieving 99.92% accuracy in binary classification and Decision Tree attaining 99.81% accuracy in multi-class classification. Additionally, we implement an LSTM autoencoder for temporal anomaly detection and employ the ADWIN technique for real-time drift detection. To ensure data security, we apply AES-CBC with HMAC and AES-GCM with RSA encryption, which demonstrates resilience against brute-force, tampering, and cryptanalytic attacks. Security assessments, including entropy analysis and adversarial evaluations (IND-CPA and IND-CCA), confirm the robustness of the encryption schemes against passive and active threats. A hardware implementation on a PYNQ Zynq board shows the feasibility of real-time deployment, with a runtime of 0.11 s. The results demonstrate that the proposed framework enhances ICS security by combining AI-driven anomaly detection with RSA-based cryptography, offering a viable solution for protecting ICS networks from emerging cyber threats.

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Cite This Study

Pallakonda et al. (2025) studied this question.

synapsesocial.com/papers/68d473b531b076d99fa6c563https://doi.org/10.3390/iot6030056
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