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September 26, 2025Applied Sciences2 citationsOpen Access

Mechanical Testing of 3D-Printed Pediatric Trachea-Shaped Specimens: A Suitability Study

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MCMarta CecchitelliGFGiorgia FioriAGAnnalisa Genovesi

Key Points

  • Mean absolute percentage error (MAPE) for Young's modulus reached 50% when comparing anatomical and standardized specimens.
  • Average elastic modulus of anatomical specimens was 4.75 MPa, closely aligning with published values for tracheal tissue.
  • Dynamic tests confirmed anatomical specimens were stiffer with trachea-like viscoelasticity across different shapes.
  • Creep tests indicated varying relaxation patterns, demonstrating the complexity of mechanical properties in 3D-printed geometries.

Abstract

In the absence of standard procedures for testing 3D-printed soft polymers, an experimental protocol was proposed to assess the suitability of Flexible 80A Resin for a pediatric trachea anatomical 3D model for surgical simulation. Eighteen specimens printed via stereolithography are involved, including anatomical, cylindrical, and dog-bone shapes, to investigate the geometry effect on measured properties. Static tensile tests revealed that using standardized dog-bone specimens as a reference for the material’s Young’s modulus leads to a mean absolute percentage error (MAPE) up to 50% compared to anatomical specimens. Measurement uncertainty combined repeatability with input errors, and the ANOVA test confirmed the need for dedicated mechanical measurements when evaluating complex 3D-printed geometries. The study concludes the suitability of selected material: the average elastic modulus of anatomical specimens was 4.75 MPa, closely matching values reported for tracheal tissue in the literature, with a MAPE of only 2%. Dynamic mechanical tests showed trachea-like viscoelasticity: anatomical specimens were consistently stiffer and more dissipative than cylindrical ones. Creep tests confirmed the viscoelastic behavior simulating airway time scales. The anatomical specimens exhibit faster local relaxation, while cylindrical ones show slower long-term relaxation, both modeled by a two-element generalized Maxwell model (R2 = 0.99 and 0.98).

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Cite This Study

Cecchitelli et al. (2025) studied this question.

synapsesocial.com/papers/68d6cd5bb1249cec298b3135https://doi.org/10.3390/app151910352
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