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September 27, 2025Acta Metallurgica Slovaca5 citationsOpen Access

Production of chrome-manganese ligature using ferrosilicochrome dust as a reducing agent

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SKSultan KabylkanovAbylkas Saginov Karaganda Technical UniversityYMYerbolat MakhambetovMetallurgical Research InstituteSAS.A. AbdulinaMetallurgical Research Institute

Key Points

  • Optimal consumption of ferrosilicochrome dust is 50 kg per 100 kg of ore for best yield.
  • At 1600 °C, the laboratory tests produced chrome-manganese ligature with a composition of 16.58% chromium.
  • Thermodynamic modeling utilized HSC Chemistry software to analyze combined metallothermic reduction processes.
  • The findings suggest a promising application for recycling ferrosilicochrome dust in producing valuable metal alloys.

Abstract

This article presents the results of thermodynamic modeling of the process of obtaining chromium-manganese ligature from ferro-manganese ore and dust from crushing ferrosilicochrome (FeSiCr). The calculations were performed using the “HSC Chemistry” software package, where dust from crushing FeSiCr was used as a reducing agent. The analysis was performed by varying the reducing agent dust FeSiCr from 10 to 100 kg in increments of 10 kg per 100 kg of ferro-manganese ore, at temperatures of 1400°C, 1600°C and 1800°C. The mechanism of combined metallothermic reduction of chromium (Cr), manganese (Mn), and iron (Fe) was studied in a multicomponent Fe-Cr-Mn-Si-Al-Ca-Mg-O system. Based on thermodynamic data, it was found that the optimal consumption of reducing agent is 50 kg per 100 kg of ore, and the most effective melting temperature is 1600 °C, at which the best yield of chromium-manganese ligature is achieved. Additionally, laboratory tests were conducted under specific conditions, resulting in experimental samples of the ligature with the following chemical composition, %: Fe – 28.39, Cr – 16.58, Mn – 32.55, Si – 3.56.

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Cite This Study

С.К. et al. (2025) studied this question.

synapsesocial.com/papers/68d7be66eebfec0fc5237cf7https://doi.org/10.36547/ams.31.3.2221
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