An Enhanced Method to Estimate State of Health of Li-Ion Batteries Using Feature Accretion Method (FAM)

Accurate estimation of State of Health (SOH) is pivotal for managing the lifecycle of lithium-ion batteries (LIBs) and ensuring safe and reliable operation in electric vehicles (EVs) and energy storage systems. While feature fusion methods show promise for battery health assessment, they often suffer from suboptimal integration strategies and limited utilization of complementary health indicators (HIs). In this study, we propose a Feature Accretion Method (FAM) that systematically integrates four carefully selected health indicators–voltage profiles, incremental capacity (IC), and polynomial coefficients derived from IC–voltage and capacity–voltage curves—via a progressive three-phase pipeline. Unlike single-indicator baselines or naïve feature concatenation methods, FAM couples’ progressive accretion with tuned ensemble learners to maximize predictive fidelity. Comprehensive validation using Gaussian Process Regression (GPR) and Random Forest (RF) on the CALCE and Oxford datasets yields state-of-the-art accuracy: on CALCE, RMSE = 0.09%, MAE = 0.07%, and R2 = 0.9999; on Oxford, RMSE = 0.33%, MAE = 0.24%, and R2 = 0.9962. These results represent significant improvements over existing feature fusion approaches, with up to 87% reduction in RMSE compared to state-of-the-art methods. These results indicate a practical pathway to deployable SOH estimation in battery management systems (BMS) for EV and energy storage applications.