This research demonstrates improved fault diagnosis accuracy in internal combustion engines using a hybrid AI model, highlighting its potential in predictive maintenance.
The growth of greenhouse gas emissions, driven by the use of internal combustion engines (ICE), highlights the urgent need for sustainable solutions, particularly in the shipping sector. Non-invasive predictive maintenance using acoustic signal analysis has emerged as a promising strategy for fault diagnosis in ICEs. In this context, the present study proposes a hybrid Deep Learning (DL) model and provides a novel publicly available dataset containing real operational sound samples of ICEs, labeled across 12 distinct fault subclasses. The methodology encompassed dataset construction, signal preprocessing using log-mel spectrograms, and the evaluation of several Machine Learning (ML) and DL models. Among the evaluated architectures, the proposed hybrid model, BiGRUT (Bidirectional GRU + Transformer), achieved the best performance, with an accuracy of 97.3%. This architecture leverages the multi-attention capability of Transformers and the sequential memory strength of GRUs, enhancing robustness in complex fault scenarios such as combined and mechanical anomalies. The results demonstrate the superiority of DL models over traditional ML approaches in acoustic-based ICE fault detection. Furthermore, the dataset and hybrid model introduced in this study contribute toward the development of scalable real-time diagnostic systems for sustainable and intelligent maintenance in transportation systems.
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Torres et al. (2025) studied this question.
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