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October 1, 2025Applied System Innovation2 citationsOpen Access

Fault Diagnosis in Internal Combustion Engines Using Artificial Intelligence Predictive Models

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NTNorah Nadia Sánchez TorresJMJoylan Nunes MacielTLThyago Leite de Vasconcelos Lima

Key Points

  • The hybrid deep learning model achieved a remarkable accuracy of 97.3% in diagnosing faults in internal combustion engines.
  • The study introduced a novel dataset comprised of real operational sound samples, categorized across 12 distinct fault subclasses.
  • Methodologies included signal preprocessing with log-mel spectrograms, enhancing input data for the models.
  • This research advances scalable real-time diagnostic systems, essential for sustainable maintenance in transportation.

Abstract

The growth of greenhouse gas emissions, driven by the use of internal combustion engines (ICE), highlights the urgent need for sustainable solutions, particularly in the shipping sector. Non-invasive predictive maintenance using acoustic signal analysis has emerged as a promising strategy for fault diagnosis in ICEs. In this context, the present study proposes a hybrid Deep Learning (DL) model and provides a novel publicly available dataset containing real operational sound samples of ICEs, labeled across 12 distinct fault subclasses. The methodology encompassed dataset construction, signal preprocessing using log-mel spectrograms, and the evaluation of several Machine Learning (ML) and DL models. Among the evaluated architectures, the proposed hybrid model, BiGRUT (Bidirectional GRU + Transformer), achieved the best performance, with an accuracy of 97.3%. This architecture leverages the multi-attention capability of Transformers and the sequential memory strength of GRUs, enhancing robustness in complex fault scenarios such as combined and mechanical anomalies. The results demonstrate the superiority of DL models over traditional ML approaches in acoustic-based ICE fault detection. Furthermore, the dataset and hybrid model introduced in this study contribute toward the development of scalable real-time diagnostic systems for sustainable and intelligent maintenance in transportation systems.

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Cite This Study

Torres et al. (2025) studied this question.

synapsesocial.com/papers/68dd91d5fe798ba2fc499008https://doi.org/10.3390/asi8050147
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