Experimental Study and Engineering Application of Concrete-Encased Reinforcement for Mine Pillars

The stability of the mine pillar is a key issue related to the safe mining underground. Reinforcing the mine pillar is an important method to improve its stability. To reveal the reinforcement effect and mechanism of concrete-encased mine pillars, laboratory tests and field engineering application studies were conducted. Four groups of tests were carried out considering different sample sizes, rock strengths, encasing material strengths, and encasing layer thicknesses. The results demonstrated that mortar-encased rock specimens exhibited significant improvements in peak stress and axial peak strain. The reinforcement effectiveness was inversely proportional to the specimen’s height-to-diameter ratio and rock strength, while directly proportional to the wrapping material strength and layer thickness. Orthogonal range analysis revealed the sensitivity ranking of influencing factors as follows: encasing thickness > specimen height-to-diameter ratio > encasing material strength > rock strength. After encasing, the failure mode transitioned from integral failure to fragmented failure, with encased specimens demonstrating enhanced energy absorption capacity and bearing capacity. Increasing encasing strength and thickness induced a tendency towards plastic deformation failure. The encased rock-specimen system can be regarded as a parallel composite structure of rock and mortar layer. This configuration not only increases the bearing capacity of the mortar layer but also significantly enhances the rock’s intrinsic bearing capacity through confining pressure provided by the encasing material, which grows substantially with improvements in encasing material strength and thickness. Field applications in mines demonstrated that concrete-encased reinforcement of key area pillars can effectively control overall ground pressure in mining operations. The research results of this paper indicated that the reinforcement of mine pillars by concrete wrapping can enhance the stability of mine pillars and provide a new idea for improving the safety of mines.