An Intelligent Control Framework for High-Power EV Fast Charging via Contrastive Learning and Manifold-Constrained Optimization

To address the complex trade-offs among charging efficiency, battery lifespan, energy efficiency, and safety in high-power electric vehicle (EV) fast charging, this paper presents an intelligent control framework based on contrastive learning and manifold-constrained multi-objective optimization. A multi-physics coupled electro-thermal-chemical model is formulated as a Mixed-Integer Nonlinear Programming (MINLP) problem, incorporating both continuous and discrete decision variables—such as charging power and cooling modes—into a unified optimization framework. An environment-adaptive optimization strategy is also developed. To enhance learning efficiency and policy safety, a contrastive learning–enhanced policy gradient (CLPG) algorithm is proposed to distinguish between high-quality and unsafe charging trajectories. A manifold-aware action generation network (MAN) is further introduced to enforce dynamic safety constraints under varying environmental and battery conditions. Simulation results demonstrate that the proposed framework reduces charging time to 18.3 min—47.7% faster than the conventional CC–CV method—while achieving 96.2% energy efficiency, 99.7% capacity retention, and zero safety violations. The framework also exhibits strong adaptability across wide temperature (−20 °C to 45 °C) and aging (SOH down to 70%) conditions, with real-time inference speed (6.76 ms) satisfying deployment requirements. This study provides a safe, efficient, and adaptive solution for intelligent high-power EV fast-charging.