Physicochemical and Mechanical Performance of Dental Resins Formulated from Dimethacrylated Oligoesters Derived from PET Recycling via Glycolysis

Growing concerns over the toxicity and sustainability of dental materials have driven the search for alternatives to bisphenol A-glycidyl methacrylate (Bis-GMA), a widely used dental resin monomer associated with health risks. This study highlights the potential of less health-hazardous dental formulations by incorporating high-value materials derived from the glycolysis of poly(ethylene terephthalate) (PET). Dimethacrylated oligoesters (PET-GLY-DM), synthesized through the methacrylation of PET glycolysis products, were blended with Bis-GMA and triethylene glycol dimethacrylate (TEGDMA), toward the gradual replacement of Bis-GMA content. The innovative PET-GLY-DM-based resins exhibited a higher degree of conversion compared to traditional Bis-GMA/TEGDMA formulations, as measured by FTIR spectroscopy, accompanied by an increase in polymerization shrinkage, evaluated via a linear variable displacement transducer system. While the incorporation of PET-GLY-DM slightly reduced flexural strength and elastic modulus, it significantly decreased water sorption, resulting in a smaller reduction in mechanical properties after water immersion for 7 days at 37 °C and improved long-term performance. Furthermore, PET-GLY-DM resins exhibited low bisphenol-A (BPA) release measured with HPLC. It was thus confirmed that PET-GLY-DM resins derived from the glycolysis of PET wastes represent a promising alternative to conventional light-cured dental resins, offering reduced BPA release and improved water resistance.