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October 4, 2025European Spine Journal3 citationsOpen Access

CT vs. MRI-based synthetic CT: accuracy of thoracic and lumbar pedicle screw placement using 3D-printed guides

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JCJ.C. CoolPLPeter LafrancaJMJoëll Magré

Key Points

  • sCT matched conventional CT in accuracy for pedicle screw placement, with minimal deviations observed.
  • Average translational entry-point deviations were equal at 1.0 mm vertically, and 0.5 mm horizontally for both guide types.
  • The study utilized AI-generated synthetic CTs and analyzed cortical breach rates resulting from screw placement.
  • The findings suggest that MRI-based synthetic CT can be a viable radiation-free alternative to conventional CT.

Abstract

Abstract Purpose 3D-printed patient-specific guides enable accurate pedicle screw placement in the treatment of paediatric spinal deformities. MRI-based synthetic CT (sCT) eliminates the radiation exposure associated with the preoperative planning CT, while still providing detailed bony morphology. It may therefore offer a radiation-free method for pedicle screw navigation. Thus, the aim of this study was to compare the accuracy of thoracic and lumbar pedicle screw placement using 3D-printed guides based on conventional CT versus sCT. Methods Full-spine MRI and CT images of four human cadaveric spines were obtained, followed by AI-generation of sCTs, the digital planning of pedicle screws and 3D-printed guide manufacturing. A total of 62 K-wires were inserted, 30 sCT-based and 32 CT-based. Accuracy was evaluated by superimpose analysis of planned and achieved trajectories, and by the postoperative grading of the cortical breach rate using the Gertzbein-Robbins classification, based on projected screws along the K-wires. Results Median translational entry-point deviations were 1.0 mm vertically and 0.5 mm horizontally for both sCT-based guides and CT-based guides. Angular deviations in the axial plane were 1.0˚ for sCT and 0.9˚ for CT. In the sagittal plane these were 1.8˚ and 2.1˚, respectively. No significant differences were observed between sCT and CT. Grading of pedicle’s cortical breach showed no severe malposition for both sCT- and CT-based guides. Conclusion sCT matched the accuracy of conventional CT in providing source data for personalized 3D-printed guides for thoracic and lumbar pedicle screw placement in terms of translational- and angular deviations, and cortical breach rates in this cadaveric study.

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Cite This Study

Cool et al. (2025) studied this question.

synapsesocial.com/papers/68e12fe27414a966975ec6f3https://doi.org/10.1007/s00586-025-09367-x
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