The state-of-the-art research on the smart roll forming process

This paper focuses on the most recent developments in roll forming technology research within the context of smart manufacturing. First, roll forming process simulation and optimisation are common applications of virtual manufacturing technology. Using numerical simulation analysis, this technique can accurately predict the stress distribution, deformation, and final forming quality of materials, allowing for process parameter optimisation and profile defect compensation. Second, the use of Flexible Roll Forming (FRF) technology. Traditional roll forming uses fixed rolls, resulting in less variation in profile shapes. To meet the demands of complex curve sheet metal forming, FRF technology uses adjustable rolls that can achieve real-time deformation throughout the forming process. Ultimately, the development of smart roll forming equipment has emerged as a prominent area of research. Smart roll forming equipment may accomplish automated operation, precise control, and real-time monitoring by integrating advanced technology, including sensors, control systems, and Artificial Intelligence (AI) algorithms.