Fabrication of 3D printed hydroxyapatite/polymeric bone scaffold

Reconstruction in cases of osteoporosis or accidents often requires the use of synthetic bones or scaffolds, with hydroxyapatite standing out as a preferred material due to its biocompatibility. This study focuses on the production and characterization of hydroxyapatite-coated 3D-printed bone scaffolds. The 3D-printed structures were fabricated by blending hydroxyapatite powder, synthesized through the solution combustion technique, with a liquid photopolymer, followed by exposure to UV irradiation. The resulting hydroxyapatite/photopolymer scaffolds were characterized by a uniform distribution of fine hydroxyapatite powder on the surface. Subsequently, these scaffolds underwent coating with a hydroxyapatite slurry, experimenting with various coating and sintering conditions. Despite the decomposition of the photopolymer during the sintering process, the coated scaffold displayed an increased thickness of the infill line within the pattern, resulting in reduced void size and enhanced compressive strength. Weibull analysis of the compressive strength indicated a high likelihood of survival at 4 MPa, falling within the acceptable range for cancellous bone strength. This comprehensive study showcased the potential of hydroxyapatite-coated 3D-printed bone scaffolds with a favorable microstructure and mechanical strength, making them promising for applications in bone reconstruction.