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October 8, 2025Frontiers in Mechanical Engineering3 citationsOpen Access

Design of a real-time abnormal detection system for rotating machinery based on YOLOv8

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JCJianli ChenJTJie TongJSJ.-J. Su

Key Points

  • The detection system achieves an average accuracy of 97.8%, showcasing its effectiveness in real-time abnormal detection.
  • Utilizing YOLOv8 with depthwise separable convolution enhances detection efficiency for small abnormalities in complex conditions.
  • The method employs a temporal motion compensation module to correct vibration displacement between frames for improved accuracy.
  • Deployed on the Jetson AGX Xavier platform, the system maintains a processing speed of 29.5 FPS, suitable for industrial applications.

Abstract

To address the issues of low detection accuracy and poor real-time performance in existing methods for detecting minor abnormalities such as cracks, oil leaks, and loose bolts in rotating industrial machinery under dynamic vibration conditions, this paper proposes a lightweight detection system based on YOLOv8 (You Only Look Once version 8) with adaptive feature enhancement. First, this paper employs a temporal motion compensation module based on optical flow to estimate and correct the vibration displacement between adjacent frames. Second, this paper designs a lightweight YOLOv8 network, using depthwise separable convolution instead of traditional convolution. Finally, this paper employs a weighted fusion strategy to improve the accuracy of small object detection in complex backgrounds. This model is deployed on the Jetson AGX Xavier edge computing platform, utilizing FP16 (half-precision floating-point) / INT8 (8-bit integer) quantization and asynchronous pipeline inference to ensure real-time processing capabilities on edge devices. The experimental results show that the method achieves an average detection accuracy of 97.8% (mAP@0.5) and 86.6% (mAP@0.5:0.95), with an average inference speed of 29.5 FPS (frames per second). This demonstrates that the method has reached industrial-grade performance in terms of detection accuracy, real-time performance, and deployment stability, making it highly valuable for practical applications.

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Cite This Study

Chen et al. (2025) studied this question.

synapsesocial.com/papers/68e6679587ecc93a24d1768chttps://doi.org/10.3389/fmech.2025.1683572
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