Catalytic Decomposition of CH4 to Hydrogen and Carbon Nanotubes Using the Pt(1)-Fe(30)/MCM-41 Catalyst

The catalytic decomposition of CH4 to H2 and carbon nanotubes (CNTs) was investigated regarding Pt(1)-Fe(30)/MCM-41 and Fe(30)/MCM-41 using a fixed-bed flow reactor under an atmosphere. X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), transmission electron microscope (TEM), and Raman spectroscopy were used to characterize the behavior of Pt(1)-Fe(30)/MCM-41 and Fe(30)/MCM-41. The hydrogen yield of Pt(1)-Fe(30)/MCM-41 was 3.2 times higher than that of Fe(30)/MCM-41. When 1 wt% of Pt was added to Fe(30)/MCM-41(Mobil Composition of Matter No. 41), the atomic percentage of Fe2p increased from 13.39% to 16.14% and the core Fe2p1/2 electron levels of Fe0 and Fe2+ chemically shifted to lower energies (0.2 eV and 0.1 eV, respectively) than those of Fe(30)/MCM-41. The Fe, Pt, Si, and O nanoparticles were uniformly distributed on the catalyst surface, and the average iron particle sizes of the Pt(1)-Fe(30)/MCM-41 and Fe(30)/MCM-41 were about 33.4 nm and 58.5 nm, respectively. This is attributed to the uniform distribution of the nano-sized iron particles on the MCM-41 surface, which was due to the suitable metal-carrier interaction (SMCI) between Fe, Pt, and MCM-41 and the high reduction degree of Fe due to the spillover effect of H2 from Pt to Fe. Pt(1)-Fe(30)/MCM-41 produced multiwalled CNTs and bamboo-shaped CNTs with high crystallinity and graphitization degree using the tip-growth mechanism, with an ID/IG ratio of 0.93 and a C(101)/C(002) ratio of 0.64.