Silicon-tin thin-film anodes for low and high power-density lithium-ion batteries

Silicon (Si) is a promising replacement material for graphite, the commonly utilized anode material in lithium-ion batteries (LIBs). Si has a theoretical specific capacity up to 11 times higher than that of graphite. However, pure Si has two main issues: high electronic resistivity and significant volume change during charge/discharge cycling. To overcome these issues, Si was alloyed with high-conductivity materials. In this contribution, physical vapor deposition was utilized to produce binderless silicon-tin anodes for LIBs. Tin is a lithium-active alloying material that has high electrical conductivity and high specific capacity (i.e., up to three times that of graphite). Electronic resistivity, residual film stress, X-ray photoelectron spectroscopy, Raman spectroscopy, and cyclic voltammetry measurements were performed to thoroughly analyze the deposited Si-Sn films and help understand their charge/discharge cycling performance at low and high C-rates. At a low C-rate of 0.5 C, the alloyed films did not show any improvement compared to pure Si. However, the alloyed films showed better performance compared to pure Si when tested at a high C-rate of 10 C. Si-Sn films with (40 – 50 wt. % Sn) were able to retain a specific capacity of around 680 mAh g−1 after 1000 cycles.