Leakage vortices and energy characteristics of semi-open sewage pump with various blade tip alterations

As one of the most commonly used fluid machineries, sewage pumps play a critical role in various sectors, including urban construction, industry, and environmental protection. Considering the clog-resistant performance, the impeller usually uses a semi-open structure, giving rise to a tip structure that introduces leakage flow. This exacerbates the instability of flow within the pump, thereby impacting the overall performance and operational stability of sewage pumps. In this study, four distinct blade tip structure schemes are developed through a combination of numerical calculations and experimental validation. The Liutex–Omega vortex identification method is employed to scrutinize the initiation and development mechanisms of the leakage vortex system. A comprehensive analysis is conducted to explore the influence of the tip structure on both the energy characteristics and the internal flow dynamics of semi-open sewage pumps. It is found that the complex mixing effect of the leakage flow with the main flow is the primary source of energy loss within the semi-open impeller. Additionally, the characteristic angle of the leakage flow exhibits a high correlation with the energy dissipation characteristics of the impeller. Meanwhile, the impeller with a rounded tip exhibits the poorest performance, with the most substantial reductions in head and efficiency amounting to 44.17% and 36.11%, respectively, compared to the original impeller. Conversely, the impeller featuring a T-shaped tip demonstrates a maximum increase in the head of up to 7.25% under conditions of a large clearance size. This study not only contributes to the theoretical understanding of the unsteady flow within the semi-open impeller but also offers valuable insights for the optimized design of semi-open impeller sewage pumps, holding both theoretical and practical significance.