Experimental study on mechanical properties of FDM 3D printed polylactic acid fabricated parts using response surface methodology

The purpose of this study is to examine the mechanical properties of components produced through the Response Surface Methodology for polylactic acid, utilizing the Fused Deposition Modeling 3D printing technique. Polylactic acid is a commonly employed biodegradable polymer, making it a desirable substance for diverse applications. This study involves carrying out experiments to vary process printing parameters like layer height or thickness, part orientation, and infill density. The values of these parameters were obtained using a Response Surface Methodology Box–Behnken experimental design. The mechanical performance of the 3D Printed polylactic acid fabricated was assessed by evaluating their flexural and tensile strength. The test samples for measuring tensile and flexural strength are fabricated according to American Society for Testing and Material standards. The findings suggest that higher strength is achieved when using increased layer height and infill levels. The experimental results indicated that specimens with a filling ratio of 80% exhibited greater tensile strength, while the flexural strength of samples with 50% infill was observed to be higher. Regression analyses and multi-optimization techniques were employed to predict the experimental results. This study provides valuable insights that can significantly impact various industries. Our research on the complex interactions between process variables and mechanical properties has major implications for improving high-strength component manufacturing. As demand for dependable and efficient 3D-printed materials rises, our discoveries improve material design and manufacturing methods, making a significant contribution to the field.