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October 11, 2025Textiles2 citationsOpen Access

Autonomous Sewing Technology and System: A New Strategy by Integrating Soft Fingers and Machine Vision Technology

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JSJinzhu ShenShanghai UniversityÁRÁlvaro Ramírez-GómezUniversidad Complutense de MadridJWJianping WangNanjing Medical University

Key Points

  • Experimental results show a 97.84% classification accuracy in fabric quality inspection using machine vision technology.
  • Fabric feeding speed and soft fingers' waiting time were significantly correlated with sewing speed and stitch density.
  • A sewing model was established enabling coordinated operation between soft fingers and the sewing machine.
  • This work supports the intelligent upgrade of garment manufacturing, paving the way for automation in complex sewing tasks.

Abstract

The garment manufacturing industry, being labor-intensive, has long faced challenges in automating the sewing process due to the flexibility and deformability of fabrics. This study proposes a novel strategy for automated sewing by integrating soft fingers and machine vision technology. Firstly, leveraging the flexibility and adjustability of soft fingers, combined with the motion characteristics of the sewing machine, a sewing model was established to achieve coordinated operation between the soft fingers and the sewing machine. Experimental results indicate that the fabric feeding speed and waiting time of the soft fingers are significantly correlated with the sewing speed and stitch density of the sewing machine, but not with the fabric properties. Secondly, machine vision technology was employed to inspect the quality of the sewn fabrics, achieving a classification accuracy of 97.84%. This study not only provides theoretical and technical support for the intelligent upgrading of the garment manufacturing industry but also lays the foundation for the automation of complex sewing processes such as quilting. Future research will further optimize the system’s performance and expand its applications in more complex sewing tasks.

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Cite This Study

Shen et al. (2025) studied this question.

synapsesocial.com/papers/68e9b1d0ba7d64b6fc132cc0https://doi.org/10.3390/textiles5040045
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