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October 15, 2025Water9 citationsOpen Access

Techno-Economic Assessment of Microalgae-Based Biofertilizer Production from Municipal Wastewater Using Scenedesmus sp.

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AMAlejandro Pérez MesaPGPaula Andrea Céspedes GrattzJVJ. Francisco Vargas

Key Points

  • Seventy-four percent of nitrogen and ninety-seven percent of phosphorus were captured from wastewater using microalgae.
  • Estimated biomass production was 176 tons per year, yielding a net present value of 1.5 million USD for a 6.8 hectare facility.
  • Operational costs included thirty-two percent for utilities and thirty percent for labor, with capital expenditures totaling 11 million USD.
  • The study highlights the need for scale-up validation to ensure financial feasibility and effective integration with existing treatment systems.

Abstract

This research determines the techno-economic feasibility of valorizing as biofertilizer the nitrogen (N) and the phosphorus (P) from a municipal wastewater effluent using the microalgae Scenedesmus sp., contributing to phosphorus recycling, resource optimization, and diminishing eutrophication by capturing 74% of N, 97% of P, and 41% of chemical oxygen demand in effluents. The inoculum was conditioned in 20 L photobioreactors by weekly harvesting and refilling at room temperature (25 °C day, 12 °C night) with a 12:12 photoperiod and 4 L/min atmospheric air bubbling. The improved operational conditions were obtained using a Box–Behnken experimental design, establishing that 70% wastewater concentration (vol./vol.), 4.5% nutrient addition, and 3 days’ harvesting time were the best conditions. The estimated biomass production was 176 tons/year, and this represents a maximum net present value of 1.5 MUSD for a 6.8 Ha plant, capturing 10% of municipal wastewater effluent, which serves 64000 inhabitants. The representative operational costs (OPEX) were 32% for utilities, 30% labor costs, and 25% for raw materials, and the required capital expenditures (CAPEX) were 11 MUSD and are related to photobioreactors (64%) and land (21%). The findings demonstrate the potential of microalgae-based systems as a feasible and profitable approach to wastewater valorization, while also highlighting the need for scale-up validation and integration with existing treatment infrastructures, where land requirements and photobioreactor installation will be relevant for financial feasibility.

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Cite This Study

Mesa et al. (2025) studied this question.

synapsesocial.com/papers/68ef858cc6a308ba0635559dhttps://doi.org/10.3390/w17202941
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