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October 17, 2025Textiles5 citationsOpen Access

Digital Twins for a Sustainable Textile Industry: A Critical Analysis of Unexplored Applications and Future Directions

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RARadostina A. Angelova

Key Points

  • Integrating digital twin models can optimise energy usage while improving overall production efficiency in textiles.
  • Review identifies seven crucial underexplored applications for digital twins, pointing to considerable benefits for manufacturers.
  • Stakeholder-specific recommendations emphasize the role of digital product passports in promoting recyclability and reducing waste.
  • Cross-disciplinary collaboration is vital for leveraging digital twins as strategic enablers towards circularity and competitiveness.

Abstract

Digital Twin (DT) models are gaining attention as promising tools for improving efficiency, sustainability, and responsiveness in textile manufacturing. This paper provides a critical review of existing DT applications and outlines seven underexplored areas where such systems could offer tangible benefits. By linking DT models with real-time data, textile producers can optimise energy usage, reduce production errors, enhance machine reliability, and accelerate decision-making processes. Moreover, DTs offer long-term opportunities for smarter waste management, personalised production with lower return rates, and better workforce training. The paper concludes with stakeholder-specific recommendations, such as integrating digital product passports for recyclability, and calls for a cross-disciplinary approach to digital transformation in the sector. These findings offer practitioners a roadmap for adopting DT technologies not only as monitoring tools but as strategic enablers for circularity, agility, and competitiveness.

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Cite This Study

Radostina A. Angelova (2025) studied this question.

synapsesocial.com/papers/68f199bfde32064e504dca99https://doi.org/10.3390/textiles5040049
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