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October 22, 2025Processes2 citationsOpen Access

Optimizing Film Cooling Hole Arrangement Along Conjugate Isotherms on Turbine Vanes: A Combined Numerical and Experimental Investigation

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ZSZhengyu ShiCLC.L. LiuYJYuhao Jia

Key Points

  • Enhanced cooling effectiveness was achieved by optimizing film hole configurations along conjugate isotherms, providing significant improvements.
  • The study evaluated aerodynamic performance and cooling behavior in non-perforated areas using numerical simulations and cascade wind tunnel tests.
  • Modifying film hole layout influenced cooling effectiveness, particularly at leading and trailing edges, supporting blade structural integrity.
  • Findings highlight the role of film hole arrangement in boosting gas turbine efficiency through better thermal protection.

Abstract

This study introduces a method for positioning film holes guided by conjugate isotherms. The aerodynamic performance exhibited by the turbine blade was evaluated, and the cooling effectiveness of various film hole configurations were systematically compared through combined numerical simulations and cascade wind tunnel experiments. Key influencing factors were investigated, and the underlying flow field structures and optimization mechanisms were elucidated. Numerical models reliably captured the aerodynamic and heat transfer characteristics, including pressure distribution and overall cooling effectiveness trends. Elevating the mass flow rate ratio was shown to enhance the overall cooling effectiveness across the blade surface. Modifications in film hole layout altered the cooling effectiveness along the blade region downstream of the holes and influenced cooling behavior in non-perforated areas near the endwall. While mid-blade cooling effectiveness showed minimal variation between Hole pattern #1 and #2, the latter exhibited superior overall cooling effectiveness at both the leading and trailing edges. Moreover, Hole pattern #2 diminished the temperature gradient between the suction and pressure sides, thereby augmenting blade structural integrity. Furthermore, Hole pattern #2 promoted a more even distribution of cooling effectiveness over the blade surface, leading to improved thermal protection. Therefore, strategic arrangement of film holes along conjugate isotherms serves as a vital approach for increasing gas turbine efficiency.

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Cite This Study

Shi et al. (2025) studied this question.

synapsesocial.com/papers/68f83319d24b29c96948197dhttps://doi.org/10.3390/pr13103344
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