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October 27, 2025Applied Sciences20 citationsOpen Access

Agentic AI in Smart Manufacturing: Enabling Human-Centric Predictive Maintenance Ecosystems

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AFAndrés Fernández‐MiguelSOSusana Ortíz-MarcosMJMariano Jiménez

Key Points

  • Achieved 94% predictive accuracy, reducing unplanned downtime by 43% and false positives by 67%.
  • The framework utilizes federated learning and distributed intelligence for adaptive solutions.
  • Empirical validation in a ceramics facility indicates a 1.6-year payback period with a €447,300 NPV.
  • Highlights the potential of agentic AI in fostering human-centered industrial intelligence.

Abstract

Smart manufacturing demands adaptive, scalable, and human-centric solutions for predictive maintenance. This paper introduces the concept of Agentic AI, a paradigm that extends beyond traditional multi-agent systems and collaborative AI by emphasizing agency: the ability of AI entities to act autonomously, coordinate proactively, and remain accountable under human oversight. Through federated learning, edge computing, and distributed intelligence, the proposed framework enables intentional, goal-oriented monitoring agents to form self-organizing predictive maintenance ecosystems. Validated in a ceramic manufacturing facility, the system achieved 94% predictive accuracy, a 67% reduction in false positives, and a 43% decrease in unplanned downtime. Economic analysis confirmed financial viability with a 1.6-year payback period and a €447,300 NPV over five years. The framework also embeds explainable AI and trust calibration mechanisms, ensuring transparency and safe human–machine collaboration. These results demonstrate that Agentic AI provides both conceptual and practical pathways for transitioning from reactive monitoring to resilient, autonomous, and human-centered industrial intelligence.

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Cite This Study

Fernández‐Miguel et al. (2025) studied this question.

synapsesocial.com/papers/68ff87e9c8c50a61f2bdd2e3https://doi.org/10.3390/app152111414
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