Research on the Impact of Typical SCR Faults on NOx Emission Deterioration of Heavy-Duty Vehicles

Faults of the selective catalytic reduction (SCR) significantly exacerbate nitrogen oxide (NOx) emissions from heavy-duty vehicles, thereby posing a severe hazard to atmospheric environmental quality. Currently, the paucity of systematic studies on NOx emission degradation induced by typical SCR faults has severely hindered the advancement of precise emission regulation for heavy-duty vehicles in China. To address this critical gap, this study investigates the impact of typical SCR faults on NOx emission deterioration from heavy-duty vehicles. Initially, leveraging the China heavy-duty commercial vehicle test cycle as the benchmark, heavy-duty vehicle emission tests were designed and conducted under typical SCR faults. Emission datasets were acquired for three typical SCR faults—namely nozzle circuit disconnected fault, upstream temperature sensor inaccuracy fault, and urea-water replacement fault—as well as under normal operating conditions. Building upon these data, three representative scenarios were established by integrating vehicle operating condition, fuel consumption levels, and vehicle specific power states, enabling systematic quantification of the extent of NOx emission deterioration caused by each SCR fault. The findings reveal that the NOx emissions deterioration caused by urea-water replacement fault is the most severe, followed by nozzle circuit disconnected fault, and the impact of upstream temperature sensor inaccuracy fault is the least. This research provides crucial support for identifying key targets in emission control and enhancing the precision of heavy-duty vehicle emission regulation. Relevant authorities should prioritize cracking down on intentional non-compliant practices such as urea water substitution to safeguard a healthy and sustainable atmospheric environment.