Enabling Scalable and Manufacturable Large-Scale Antenna Arrays Through Hexagonal Subarray Implementation over Goldberg Polyhedra

We introduce a scalable and manufacturable approach to conformal large-scale antenna arrays, leveraging Goldberg Polyhedra configurations with hexagonal subarrays to enable cost-effective, high-performance beam steering. Planar array designs face challenges in phase control and beam deformation when steering away from the broadside, leading to increased beamwidth and degraded angular resolution. Our near-spherical Goldberg structures offer a fabrication-friendly, periodic architecture that supports industrial scalability while enabling efficient 360° digital beamforming with minimal distortion. Simulation results confirm significant reductions in sidelobe levels and improved energy concentration, providing enhanced multibeam capabilities and simplified digital beamforming (DBF) control. This approach paves the way for next-generation radar and satellite systems requiring precise directional control, minimal interference, and robust, flexible beam steering performance.