Tacholess, Physics-Informed NVH Diagnosis for EV Powertrains with Smartphones: An Open Benchmark

This paper presents a physics-informed, tacholess pipeline for smartphone-grade Noise, Vibration, and Harshness (NVH) diagnosis in electric vehicle powertrains. A configurable generator synthesizes labeled signals with order components (1×/2×/3×), AM/FM modulation, sub-harmonics, impact-driven ring-down near resonance, and realistic white/pink/ambient noise at phone bandwidths. A ridge-guided harmonic comb recenters orders without a tachometer and splits tonal from residual content. Interpretable features—order-invariant ratios (E2×/E1×, SB1/E1×, E0.5×/E1×) and residual descriptors (band-power, kurtosis, cepstrum/WPT)—feed light-compute models. A reproducible benchmark stresses SNR (−5…+10 dB), RPM profiles (ramp/steps/cycles), and simulated domain shift; parameter-to-feature analyses (with Sobol sensitivity and a delta-method identifiability proxy) quantify measurability under phone constraints. Across a five-fold CV, tacholess order tracking increases tonal SNR by ≥+6 dB and yields macro-F1 ≈ 0.86 with Random Forest, while ordinal severity achieves QWK ≈ 0.81 (ECE ≈ 0.06) and regression attains MAE ≈ 0.12 (R2 ≈ 0.78). All code, datasets, figures, and tables regenerate from fixed seeds with one-command builds; a data card and a sim-to-real guide are included. The result is an open, low-compute standard that couples reproducibility with physics-aligned interpretability, providing a practical baseline for EV NVH diagnostics with smartphones and a common ground for future field validation.