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January 17, 2026Polymers0 citationsOpen Access

Hydrogen Permeation Behavior of Locally Reinforced Type IV Hydrogen Storage Vessels

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GHGuangming HuoYZYu ZhangHXHan Xia

Key Points

  • This research aims to understand how temperature and pressure affect hydrogen permeation in locally reinforced type IV storage vessels.
  • Conducted high-pressure hydrogen permeation experiments under varying temperature and pressure conditions.
  • Applied dynamic mechanical analysis (DMA) to examine hydrogen permeation mechanisms at different temperatures.
  • Created and validated a multi-field coupled numerical model against experimental data.
  • Hydrogen permeation performance in PA12 significantly changes with temperature and pressure.
  • Below the glass transition temperature, the diffusion coefficient is low, but it increases notably above the Tg.
  • Local reinforcement patches prolong steady-state permeation time and enhance resistance to hydrogen permeation.

Abstract

Hydrogen permeation parameters of PA12 were obtained through high-pressure hydrogen permeation experiments conducted under various temperature and pressure conditions. The temperature-dependent mechanism governing the hydrogen permeation behavior of PA12 was further examined using dynamic mechanical analysis (DMA). A multi-field coupled numerical model was established and validated against the experimental results. Based on the validated numerical approach, the hydrogen permeation behavior of a type IV hydrogen storage vessel with local reinforcement was investigated. The results show that both temperature and pressure have a significant influence on the hydrogen permeation performance of PA12. When the temperature is below the glass transition temperature (Tg) of PA12 (48.34 °C), the diffusion coefficient remains low, whereas temperatures above the Tg led to a marked increase in the diffusion coefficient. In addition, the local reinforcement patch effectively prolongs the time required to reach steady-state permeation, reduces the hydrogen permeation flux before and after steady state, and enhances the overall resistance to hydrogen permeation of the type IV vessel. As the diffusion coefficient of the liner material increases, the hydrogen diffusion rate increases substantially, leading to greater hydrogen accumulation in the dome region and higher permeation levels both before and after steady state. These findings provide theoretical guidance and design references for optimizing the hydrogen-resistant performance of type IV hydrogen storage vessels.

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Cite This Study

Huo et al. (2026) studied this question.

synapsesocial.com/papers/696b26b2d2a12237a9349f5dhttps://doi.org/10.3390/polym18020230
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