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January 22, 2026Applied Sciences1 citationsOpen Access

Additive Manufacturing of Ceramics Study: Sustainable Material Extrusion and Its Potential Role in Circular Economy

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PGPaula González-SuárezPHPedro M. Hernández-CastellanoANAnnabella Narganes-Pineda

Key Points

  • The research aims to evaluate the sustainability of ceramic additive manufacturing processes and their alignment with circular economy principles.
  • Conducted a comprehensive review of additive manufacturing processes for ceramics.
  • Examined material extrusion-based additive manufacturing (MEX-AM) mechanisms and requirements.
  • Evaluated environmental, economic, and social dimensions of MEX-AM for sustainability.
  • Identified key characteristics of ceramic materials essential for high-density production.
  • Proposed methodologies to enhance sustainability in ceramic additive manufacturing processes.
  • Provided insights into aligning MEX-AM with circular economy principles for future advancements.

Abstract

Additive Manufacturing (AM) has emerged as a transformative technology enabling the production of complex geometries and customized components with minimal material waste. Within this field, the processing of ceramic materials represents a rapidly expanding research area due to their exceptional mechanical, thermal, and chemical properties. This work presents a comprehensive review of additive manufacturing processes applied to ceramics, such as Vat Photopolimerization, Binder Jetting and Laser Powder Bed Fusion, emphasizing their technological principles and capabilities. Particular attention is given to material extrusion-based additive manufacturing (MEX-AM) for ceramics, detailing its process mechanisms, rheological requirements, feedstock formulations and post-processing treatments necessary to achieve high-density and defect-free components. Furthermore, the study develops a sustainability-oriented evaluation of the ceramic MEX-AM process, addressing its environmental, economic, and social dimensions. Based on this assessment, several methodological approaches and tools are proposed to enhance process sustainability, as well as its alignment with Circular Economy principles. The outcomes of this research provide an integrated perspective on the sustainable development of ceramic additive manufacturing, supporting future advancements in Circular Design, process optimization, and industrial implementation.

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Cite This Study

González-Suárez et al. (2026) studied this question.

synapsesocial.com/papers/6971bd90642b1836717e2413https://doi.org/10.3390/app16021019
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