Real-Time Analysis of Concrete Placement Progress Using Semantic Segmentation

Concrete arch dams represent a predominant dam type in water conservancy and hydropower projects in China. The control of concrete placement progress during construction directly impacts project quality and construction efficiency. Traditional manual monitoring methods, characterized by delayed response and strong subjectivity, struggle to meet the demands of modern intelligent construction management. This study introduces machine vision technology to monitor the concrete placement process and establishes an intelligent analysis system for construction scenes based on deep learning. By comparing the performance of U-Net and DeepLabV3+ semantic segmentation models in complex construction environments, the U-Net model, achieving an IoU of 89%, was selected to identify vibrated and non-vibrated concrete areas, thereby optimizing the concrete image segmentation algorithm. A comprehensive real-time analysis method for placement progress was developed, enabling automatic ternary classification and progress calculation for key construction stages, including concrete unloading, spreading, and vibration. In a continuous placement case study of Monolith No. 3 at a project site, the model’s segmentation results showed only an 8.2% error compared with manual annotations, confirming the method’s real-time capability and reliability. The research outcomes provide robust data support for intelligent construction management and hold significant practical value for enhancing the quality and efficiency of hydraulic engineering construction.