Research on the Mechanism of Steel Slag Fine Aggregate Damaging the Volume Stability of Cement-Based Materials

With the depletion of natural sand and gravel resources and increasing emphasis on environmental protection, natural aggregates suitable for concrete production are becoming increasingly scarce. Steel slag, a by-product of steelmaking, is produced in substantial quantities yet remains underutilized due to its low recycling rate. Owing to the high strength and excellent compatibility of steel slag particles with cementitious materials, they demonstrate significant potential as a replacement for natural river sand in fine aggregate applications. However, the volumetric instability of steel slag has long been a major impediment to its widespread adoption in cement-based composites. This study examines the stability performance of cement mortar containing steel slag aggregate, with the objective of clarifying the mechanisms responsible for dimensional instability resulting from steel slag incorporation. When the replacement level exceeds 40%, the dimensional stability of the mortar deteriorates markedly. The initial contents of free CaO (f-CaO) and free MgO (f-MgO) in the steel slag were determined to be 1.58% and 1.14%, respectively. Following 50 h of hydrothermal treatment, 69.6% of f-CaO and 44.3% of f-MgO had hydrated, causing internal volumetric expansion and subsequent particle fracturing. Under elevated temperature conditions, over-burned lime demonstrated 220% volumetric expansion and completed its reaction within 40 min, consequently impairing early-age stability. In contrast, periclase (dead-burned MgO) exhibited 34% expansion and attained a reaction degree of merely 13.3%, suggesting a more substantial impact on long-term stability. For each mixture, linear expansion measurements were performed on n = 5 independent specimens, and results are reported as mean ± standard deviation.