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January 23, 2026Carbon Energy3 citationsOpen Access

Metasurface Enhanced Photothermal Cement Foam for Robust and High‐Throughput Seawater Desalination

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JGJianjun GuoZhongkai University of Agriculture and EngineeringZDZhenxing DuMinistry of EducationWZWenqiang ZuoSoutheast University

Key Points

  • To develop a cement-based solar evaporator that efficiently desalinates seawater while minimizing environmental impact.
  • Fabricated using cost-effective vacuum casting to create a multi-scale hierarchical pore structure.
  • Designed with a metasurface featuring 7000 aligned micro-honeycomb pores per square centimeter.
  • Assessed performance under one-sun illumination and dark conditions, along with a life cycle assessment.
  • Achieved an evaporation rate of 5.47 kg m−2 h−1 under one-sun illumination with 93.3% efficiency.
  • Demonstrated good performance in dark conditions with an evaporation rate of 1.90 kg m−2 h−1.
  • Maintained continuous seawater desalination for over 30 days without performance degradation or salt accumulation.

Abstract

ABSTRACT Solar‐driven interfacial vapor generation provides a sustainable solution to global water scarcity, but balancing high evaporation rates, durable solar‐thermal conversion, and salt resistance remains a significant challenge. Here, we present a novel cement‐based solar evaporator (CSE) featuring a multi‐scale hierarchical pore structure, fabricated via cost‐effective vacuum casting. The CSE's metasurface comprises about 7000 aligned micro‐honeycomb pores (150 μm diameter) per square centimeter, expanding the evaporation area by 623% and enabling 96.9% broadband light absorption. Nano‐scale gel pores from cement hydration weaken water hydrogen bonds, reducing vaporization enthalpy by 80%. This synergy achieves an evaporation rate of 5.47 kg m −2 h −1 under one‐sun illumination (93.3% efficiency) and 1.90 kg m −2 h −1 under dark conditions. Moreover, the unique open‐closed dual‐pore architecture, wherein open pores enable rapid salt ion diffusion and closed pores suppress heat loss, ensures continuous seawater desalination for over 30 days without performance degradation or salt accumulation. A cradle‐to‐grave life cycle assessment (LCA) reveals a 99% reduction in environmental impact. By transforming cement, the world's most abundant construction material, into a metasurface‐engineered evaporator, this work offers a durable and scalable solution for solar desalination.

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Cite This Study

Guo et al. (2026) studied this question.

synapsesocial.com/papers/69731005c8125b09b0d1fc80https://doi.org/10.1002/cey2.70156
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