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January 23, 2026Small2 citations

Ultrafast 60‐Second Synthesis of Meter‐Scale Ni‐based Catalysts via Phosphomolybdic Acid Complexation for Durable Seawater Oxidation at 1 A cm −2

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XHXianhang HuangLCLuyu ChenYLYingyao Li

Key Points

  • The study aims to develop an efficient and durable catalyst for hydrogen production through seawater electrolysis.
  • Utilized a mild interfacial synergistic etching strategy for catalyst fabrication.
  • Controlled etching of nickel foam with phosphomolybdic acid and trace iron.
  • Achieved catalyst synthesis in just 60 seconds at room temperature.
  • Evaluated performance in a zero-gap electrolyzer with alkaline seawater.
  • The 60‐Fe‐PMA/NF catalyst exhibited superior stability for over 270 hours at 1.0 A cm −2.
  • Significant enhancement in chloride corrosion resistance and impurity tolerance.

Abstract

ABSTRACT Direct seawater electrolysis offers a sustainable pathway for hydrogen production, yet the development of cost‐effective catalysts with high activity, durability, and scalable preparation remains challenging. Here, we report a mild interfacial synergistic etching strategy that enables the rapid fabrication of efficient oxygen evolution catalysts. Nickel foam is controllably etched by phosphomolybdic acid (PMA) and trace Fe 3 + , yielding meter‐scale catalysts (60‐Fe‐PMA/NF) within 60 s at room temperature. The synergistic incorporation of iron and the dynamic leaching–reabsorption of phosphomolybdate in alkaline media promote rapid surface reconstruction, enhancing chloride corrosion resistance and impurity tolerance. As a result, 60‐Fe‐PMA/NF exhibits superior stability under harsh seawater electrolysis conditions. In a zero‐gap electrolyzer, it operates steadily for more than 270 h at 1.0 A cm −2 in alkaline seawater (1 M KOH + seawater). This work demonstrates a scalable, low‐cost strategy for constructing robust OER catalysts, advancing practical seawater electrolysis toward sustainable hydrogen production.

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Cite This Study

Huang et al. (2026) studied this question.

synapsesocial.com/papers/69731089c8125b09b0d204b4https://doi.org/10.1002/smll.202513251
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