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January 24, 2026Materials and Corrosion4 citations

Corrosion Failure Analysis of 316L Stainless Steel Exposed to the China's Bohai Sea Water‐Air Interfacial Environment for 2.5 years

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FZF. ZhangMWMingyu WangWCW.-C. Chen

Key Points

  • The aim is to analyze the corrosion behavior of 316L stainless steel in Bohai Sea conditions over 2.5 years.
  • Conducted a 2.5 year exposure test in Bohai Sea with large-scale 316L SS specimens.
  • Divided specimens into splash, waterline, and immersion zones for analysis.
  • Analyzed corrosion via morphology observation and electrochemical tests.
  • Full immersion zone showed the worst corrosion with deep pits and thick rust.
  • Splash zone experienced moderate corrosion, while the waterline zone had mild corrosion.
  • Waterline zone exhibited the highest corrosion potential and polarization resistance, indicating better resistance.
  • Barnacles worsened corrosion in the immersion zone through mechanical and biochemical actions.

Abstract

ABSTRACT This work aims to investigate the corrosion electrochemical behavior of 316L stainless steel (SS) exposed to the seawater‐air interfacial environment in China's Bohai Sea for 2.5 years. A floating platform was established for a 2.5 year on‐site exposure test of large‐scale 316L SS specimens (200 mm × 1000 mm × 3 mm) in the Bohai Strait, with the exposed surface divided into splash, waterline, and full immersion zones. Corrosion behaviors were analyzed via morphology observation and electrochemical tests. Results showed the full immersion zone had the severest corrosion (deepest pits, thickest rust, heaviest biofouling), followed by the splash zone, while the waterline zone was mildest. Electrochemically, the waterline zone exhibited the highest corrosion potential, polarization resistance, and oxide film thickness, indicating optimal corrosion resistance. Barnacles accelerated corrosion in the full immersion zone via synergistic mechanical damage and biochemical effects. This study provides references for marine engineering material selection and corrosion protection of SS.

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Cite This Study

Zhang et al. (2026) studied this question.

synapsesocial.com/papers/697460e9bb9d90c67120ac9ehttps://doi.org/10.1002/maco.70113
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