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January 25, 2026Electronics9 citationsOpen Access

Advanced Fault Detection and Diagnosis Exploiting Machine Learning and Artificial Intelligence for Engineering Applications

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DPDavide PaoliniPDPierpaolo DiniAEAbdussalam Elhanashi

Key Points

  • The survey aims to explore how machine learning and artificial intelligence can improve fault detection and diagnosis in engineering systems.
  • Systematic overview of recent studies on fault detection techniques.
  • Comparison of deep learning architectures like CNNs, RNNs, and GNNs.
  • Assessment of both unsupervised and hybrid learning frameworks.
  • Quantitative synthesis of adaptability and robustness of AI-driven methods.
  • AI-driven fault detection shows superior adaptability and scalability compared to traditional methods.
  • Early fault detection capabilities are enhanced with machine learning approaches.
  • New challenges include interpretability and robustness of AI models in critical infrastructures.
  • Emerging trends highlight the potential of federated learning and physics-informed AI.

Abstract

Modern engineering systems require reliable and timely Fault Detection and Diagnosis (FDD) to ensure operational safety and resilience. Traditional model-based and rule-based approaches, although interpretable, exhibit limited scalability and adaptability in complex, data-intensive environments. This survey provides a systematic overview of recent studies exploring Machine Learning (ML) and Artificial Intelligence (AI) techniques for FDD across industrial, energy, Cyber-Physical Systems (CPS)/Internet of Things (IoT), and cybersecurity domains. Deep architectures such as Convolutional Neural Networks (CNNs), Recurrent Neural Networks (RNNs), Transformers, and Graph Neural Networks (GNNs) are compared with unsupervised, hybrid, and physics-informed frameworks, emphasizing their respective strengths in adaptability, robustness, and interpretability. Quantitative synthesis and radar-based assessments suggest that AI-driven FDD approaches offer increased adaptability, scalability, and early fault detection capabilities compared to classical methods, while also introducing new challenges related to interpretability, robustness, and deployment. Emerging research directions include the development of foundation and multimodal models, federated learning (FL), and privacy-preserving learning, as well as physics-guided trustworthy AI. These trends indicate a paradigm shift toward self-adaptive, interpretable, and collaborative FDD systems capable of sustaining reliability, transparency, and autonomy across critical infrastructures.

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Cite This Study

Paolini et al. (2026) studied this question.

synapsesocial.com/papers/6975b4fd5a65d392b01e5d26https://doi.org/10.3390/electronics15020476
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