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January 26, 2026Science Advances6 citationsOpen Access

Negative-thermal-expansion particles enable high-performance and ultradurable thermoelectric modules

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HYHao YangPXPengfei XuBABassem A. Al-Maythalony

Key Points

  • The research aims to enhance thermoelectric device performance by using negative-thermal-expansion particles to control interfacial compatibility.
  • Introduced negative-thermal-expansion particles into Bi2Te3, Mg3Sb2, and PbTe materials.
  • Evaluated the impact on thermoelectric performance and thermal stress.
  • Conducted thermal cycling tests over 1000 hours.
  • Achieved a conversion efficiency of 8.4% at a temperature difference of 350 K.
  • Reduced interfacial thermal stress by 71%.
  • Maintained stable performance and efficiency during prolonged thermal cycling.

Abstract

Interfacial compatibility across multiple material parts governs device stability in solid-state batteries, flexible electronics, and high-temperature fuel cells. For thermoelectric devices, researchers principally focused on chemical reactivity and mechanical properties of material components, whereas precise control of the coefficient of thermal expansion (CTE) remains elusive. Here, we propose an innovative strategy using negative-thermal-expansion (NTE) particles to regulate CTE and resolve interfacial incompatibility. Incorporating predesigned interface reaction–free NTE particles into Bi 2 Te 3 -based, Mg 3 Sb 2 -based, and PbTe-based materials effectively improves thermoelectric performance, alleviates thermal stress, and enhances interfacial stability across a broad temperature range (300 to 800 kelvin). Notably, the NTE-modified Mg 3 (Sb,Bi) 2 /Bi 0.4 Sb 1.6 Te 3 two-pair module achieves a record-high conversion efficiency (η) of 8.4% at Δ T = 350 K with a 71% interfacial thermal stress reduction, maintaining a stable interface and unchanged η throughout 1000-hour (42 days) thermal cycling. Our strategy establishes a universal approach for improving interfacial compatibility in high-temperature functional modules including thermal-barrier coatings and solar thermophotovoltaic devices.

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Cite This Study

Yang et al. (2026) studied this question.

synapsesocial.com/papers/69770353722626c4468e85c7https://doi.org/10.1126/sciadv.aed3783
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