Improving the thermal performance of building envelopes is an effective approach for reducing energy consumption and carbon emissions in cold and heating-dominated regions. This study presents an experimentally calibrated thermal–economic optimization of external wall insulation systems for residential buildings in Northwest China, using Xi’an as a representative cold–dry continental climate. A guarded hot-box apparatus was employed to measure the steady-state thermal transmittance (U-value) of multilayer wall assemblies incorporating expanded polystyrene (EPS), extruded polystyrene (XPS), and rock wool at different insulation thicknesses. The measured U-values were integrated into a dynamic building energy simulation model (DeST-h), and the simulated energy demand was subsequently evaluated through life-cycle cost (LCC) analysis to identify cost-optimal insulation configurations. The results indicate a nonlinear reduction in heating energy demand with increasing insulation thickness, with diminishing marginal returns beyond approximately 50 mm. Among the investigated materials, XPS exhibits the most favorable thermal–economic performance. For the climatic and economic conditions of Xi’an, a 50 mm XPS insulation layer minimizes total life-cycle cost while reducing annual building energy consumption by approximately 23–24% compared with the uninsulated reference case. This experimentally calibrated framework provides practical and policy-relevant guidance for insulation design and retrofit strategies in cold and dry regions.
Bai et al. (Fri,) studied this question.