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February 5, 2026Recycling5 citationsOpen Access

Mobile Pyrolysis Systems for Decentralized Biomass Valorization: Technologies, Products, and Applications

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CNCatarina NobreSSSusana SantosJRJosé Copa Rey

Key Points

  • This research aims to evaluate mobile pyrolysis systems for the valorization of biomass waste and their potential applications.
  • Review of mobile pyrolysis technologies and reactor configurations.
  • Analysis of biochar, bio-oil, and pyrogas yields under various operational conditions.
  • Examination of agricultural and industrial applications of pyrolysis products.
  • Assessment of recent advances in automation and monitoring.
  • Identification of technological gaps in mobile pyrolysis systems.
  • Mobile pyrolysis units achieve biochar yields of 33–44 wt.% and bio-oil yields of 55–68 wt.% under optimal conditions.
  • Performance of mobile systems is comparable to traditional stationary installations.
  • Emerging projects indicate increased interest in decentralized biomass valorization.
  • Highlighting the importance of low-carbon solutions in rural biomass management.

Abstract

Mobile pyrolysis systems offer a practical pathway for the decentralized valorization of biomass waste, addressing the high logistical and economic burdens of transporting low-density, moisture-rich feedstocks to centralized facilities. By operating directly at the source, these systems convert diverse agricultural and forestry residues into biochar, bio-oil, pyrogas, and wood vinegar, while reducing transport volumes and associated emissions. Reported mobile reactors process between 4 kg per batch and 10 t/day, achieving biochar yields of 33–44 wt.% at 400 °C and bio-oil yields of 55–68 wt.% in fast pyrolysis at 500–550 °C, demonstrating performance comparable to stationary installations. This review synthesizes current mobile pyrolysis technologies, including reactor configurations, feedstock suitability, operational constraints, and recent advances in automation, real-time monitoring, and machine learning-based optimization. The agricultural and industrial applications of pyrolysis products are examined, with emphasis on soil health enhancement, biopesticide activity, renewable gas generation, and carbon sequestration. Emerging international projects and commercial efforts are highlighted, illustrating growing interest in flexible, low-carbon pyrolysis solutions for rural waste management and distributed bioresource utilization, while outlining the technological gaps that remain to be addressed.

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Cite This Study

Nobre et al. (2026) studied this question.

synapsesocial.com/papers/69843422f1d9ada3c1fb1dfdhttps://doi.org/10.3390/recycling11020030
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