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February 5, 2026Biofabrication2 citationsOpen Access

Rapid prototyping of a 3D well-shaped, porous, microelectrode array for extracellular recordings from cardiac cell layers and cortical organoids

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ZEZeynep Izlen ErenogluLHLukas HiendlmeierFDFulvia Del Duca

Key Points

  • This research aims to develop a rapid prototyping method for 3D microelectrode arrays to improve extracellular recordings from cardiac and cortical cells.
  • Developed thin-film porous microelectrode arrays through conformal coatings and laser ablation.
  • Avoided photolithography by creating directly fabricated 3D structures.
  • Manufactured well-shaped MEAs to host cortical organoids and tune sizes according to organoid dimensions.
  • Tested extracellular field potential recordings from both cardiac and cortical cells.
  • Successfully created 3D microelectrode arrays for effective extracellular recordings.
  • Demonstrated improved signal alignment with organoids compared to traditional 2D MEA designs.
  • Showed enhanced handling and secure placement of organoids within the specially designed wells.

Abstract

Abstract Microelectrode arrays (MEAs) can be used to record extracellular field potentials of cells, enabling investigations on neural or cardiac cellular electrical activity. However, conventionally used 2D cell monolayers cannot recapitulate the 3D microenvironment of in vivo tissue. Therefore, cells are grown in 3D cultures that mimic the architectural and functional aspects of human organs. Microelectrode arrays that support such 3D structures are of increasing importance, but their fabrication often relies on advanced cleanroom techniques. Here, we present a fast and straightforward prototyping technique of a thin-film porous microelectrode array fabricated by conformal coatings and laser ablation. The absence of photolithography processes allows the microelectrode array to be directly fabricated as a 3D structure. This advantage was exploited by manufacturing 3D, well-shaped MEAs to host cortical organoids for extracellular signal recordings. The 3D-printing-based fabrication of the wells enables to tune the size of the MEA according to the size of the organoid. The proposed well-shaped MEAs enable easy handling and secure organoid placement by physically retaining the organoid within the well, ensuring direct alignment with underlying electrodes avoiding the detachment issues typically encountered on 2D MEA designs. We present extracellular field potential recordings from both cardiac cells and cortical organoids.

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Cite This Study

Erenoglu et al. (2026) studied this question.

synapsesocial.com/papers/6984349af1d9ada3c1fb2f20https://doi.org/10.1088/1758-5090/ae40a0
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