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February 6, 2026Engineering in Life Sciences5 citationsOpen Access

Process Systems Engineering in Precision Medicine: Opportunities in Autologous CAR‐T Therapy

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BBB. Wayne Bequette

Key Points

  • Evaluate the manufacturing challenges and optimize autologous CAR-T therapies for better patient outcomes.
  • Reviewed existing literature on CAR-T therapy development and manufacturing processes.
  • Analyzed the impact of therapeutic production times and failures on patient care.
  • Proposed the integration of data analytics for improving decision-making in treatment planning.
  • Long manufacturing times and high costs hindered timely treatment for patients.
  • Automation and improved manufacturing processes could significantly reduce treatment costs.
  • A systems approach integrating patient data and analytics can enhance treatment recommendations and outcomes.

Abstract

ABSTRACT Autologous chimeric antigen receptor (CAR) ‐T therapies have given hope to many cancer patients whose other lines of treatment have failed. Unfortunately, limited manufacturing capability has resulted in many patients dying while on a waitlist. Similarly, since clinical trial treatments are personalized, it is difficult to treat many patients simultaneously, resulting in longer clinical trials. Therapeutic production often takes over 4 weeks, so a product failure means that a patient may need to wait another month for treatment, putting them at severe risk for disease progression. The labor‐intensive manufacturing process has led to therapeutic costs of roughly 500, 000 per treatment, which can be reduced by better automation and shorter manufacturing times. The goals of this article are to review CAR‐T therapeutics development, manufacturing, and treatment, and to encourage the development of data analytics‐based multi‐scale decision support tools for all humans “in the loop. ” A systems approach is needed since prior treatments and current state of health (including the immune system and microbiota), initial cell quality, manufacturing failure, bridging and lymphodepletion therapy before infusion, and supply chain management, all impact treatment success. Continuous updates as more patient data are made available can lead to better treatment recommendations and outcomes.

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Cite This Study

B. Wayne Bequette (2026) studied this question.

synapsesocial.com/papers/698585db8f7c464f230098d7https://doi.org/10.1002/elsc.70067
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Also Consider

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  1. 1Manufacturing CAR T Therapies: A Review of Methods, Controls, and Innovations for Scalable, Accessible Treatments2026
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  3. 3CAR-T Cell Therapy: Manufacturing Platforms and Clinical Consequences2026
  4. 4Revolutionizing CAR T Cell Therapies: Innovations in Genetic Engineering and Manufacturing to Enhance Efficacy and Accessibility2024 · 4 citations
  5. 5Breakthrough for Anticancer Immunotherapy: Current Advances in Manufacturing Protocols of Chimeric Antigen Receptor-Based Therapies2025