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February 8, 2026Nanomaterials0 citationsOpen Access

Development and Application of a 3D-Printed Microfluidic Sulfide-Selective Sensor for Online Monitoring of a Hydrogenotrophic Sulfidogenic Bioreactor

DCDavid CuetoABA. BaezaDGDavid Gabriel

Key Points

  • The aim is to develop a 3D-printed microfluidic platform for online sulfide monitoring in bioreactors.
  • Development of a sulfide online-monitoring system (S-OMS) using a 3D-printed microdevice.
  • Use of Ag/Ag2S working electrode and Ag/AgCl reference electrode.
  • Evaluation of performance with real sulfate-reducing bioreactor samples.
  • Analytical comparisons made with a commercial sulfide ion-selective electrode.
  • The S-OMS showed a wide linear detection range of sulfide concentrations (1.5–30,400 mg L−1).
  • Relative standard deviations for repeatability and reproducibility were less than 5%.
  • Significant stability observed over 16 h to 8 days depending on operation mode.
  • Good linear correlation (R2 = 0.92) with commercial sulfide electrode.
  • No significant statistical difference found between the S-OMS and the commercial electrode.

Abstract

A sulfide online-monitoring system (S-OMS) was developed using a 3D-printed microfluidic platform to monitor sulfide in bioreactors. The S-OMS consisted of an electrochemical cell in which a microdevice was 3D-printed with co-polyester filaments and used an internal silver/silver sulfide (Ag/Ag2S) working electrode and a commercial, external silver/silver chloride (Ag/AgCl) reference electrode. The analytical evaluation showed a wide linear range (1.5–30,400 mg L−1) with repeatability and reproducibility presenting relative standard deviations of less than 5%. The S-OMS remained stable during working periods ranging from 16 h to 8 days, depending on the operation mode. Real samples from a sulfate-reducing bioreactor were used to validate the S-OMS, and the results were compared with those of a commercial sulfide ion-selective electrode (S2−-ISE), yielding a good linear correlation (R2 = 0.92). Moreover, a t-test revealed no significant statistical difference between the two analytical methods. The bioreactor operation resulted in a high sulfate reduction rate and in the accumulation of total sulfide, as measured with the S-OMS, in the bioreactor. However, the H2S inhibition was offset by an increase in pH and volatile suspended solids (VSS) throughout the operation. Overall, the S-OMS demonstrated robust analytical performance and operational suitability for online monitoring of sulfide in sulfide-producing bioreactors.

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Cite This Study

Cueto et al. (2026) studied this question.

synapsesocial.com/papers/698828530fc35cd7a8847b8dhttps://doi.org/10.3390/nano16030209
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