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February 16, 2026Small Science3 citationsOpen Access

Active‐Site Interactions in a Synergistic Porous Structured Fe Nanoparticle–Carbon Electrocatalyst for Enhanced Redox Reactions in Alkaline Zn–Air Batteries

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RKRamasamy Santhosh KumarPMPandian MannuVSVenkatesan Srinivasadesikan

Key Points

  • The aim is to enhance electrochemical performance in zinc-air batteries using a new catalyst constructed from iron nanoparticles and porous carbon materials.
  • Developed a porous catalyst using a reflux synthesis method with turmeric yellow and bio-carbon materials.
  • Characterized electrochemical properties of the catalyst for oxygen reduction and evolution reactions.
  • Utilized X-ray absorption analysis and density functional theory to study iron-carbon interactions.
  • Achieved an oxygen evolution reaction overpotential of 320 mV and an oxygen reduction reaction half-wave potential of 0.786 V for the catalyst.
  • Demonstrated a potential gap of 0.764 V for the Fe NPs@PC-700 catalyst, indicating improved electrocatalytic activity.
  • Reported a high-power density of 219 mW cm −2 and long-term stability of 85 hours at a current density of 3 mA cm −2.

Abstract

In practical applications, zinc–air batteries (ZABs) require high‐performance, durable, and cost‐effective electrocatalysts for the critical oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). Here, we describe a reflux synthesis method of constructing a porous catalyst by introducing turmeric yellow into extremely porous bio‐carbon (PC) materials that contain iron nanoparticles (Fe NPs); these catalysts are known as Fe NPs@PC. These catalysts have become a significant substitute for high‐performance cathodes in ZABs because their electrochemical properties can improve ORR performance. In addition to enhancing conductivity, the OER/ORR bifunctional active sites must be balanced by optimizing the FeC and FeFe interactions within the active site. X‐ray absorption analysis and density functional theory confirmed that strong iron‐carbon interactions promote OER ( η 10 = 320 mV) and ORR ( E 1/2 = 0.786 V) activity and exhibit a smaller potential gap of 0.764 V of Fe NPs@PC‐700 catalyst. The impact of this redox activity enhances the high‐power density (219 mW cm −2 ) and long‐term charge–discharge cycle stability (85 h@3 mA cm −2 ) of ZABs. This work charts a viable route for the assembly of practical ZABs by regulating bifunctional electrocatalysts via appropriate modification of active sites.

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Cite This Study

Kumar et al. (2026) studied this question.

synapsesocial.com/papers/6992b4779b75e639e9b09772https://doi.org/10.1002/smsc.202500448
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