An adaptive hybrid optimization method models outlet temperature dynamics in Boeing 787 E-ECS, indicating enhanced accuracy and reliability.
In view of the highly coupled, time-varying, and susceptible to differences in aircraft configuration of the Boeing 787 Electric Environmental Control System (E-ECS), a simplified mechanism model based on effectiveness-number of transfer units is proposed. Firstly, considering the influence of differences in aircraft configuration, part number, and optional components, a heat conduction correction coefficient is introduced to adjust the calculation process of heat exchange efficiency. Secondly, the steady-state characteristic equation of the electric compressor/turbine is established by utilizing the principle of isentropic work. Then, the outlet temperature value of the water removal component is calculated by using secondary heat recovery technology. Finally, to solve the problem of easily getting stuck in local optima during high-dimensional parameter identification, an adaptive hybrid optimization algorithm combining Dung Beetle Optimization (DBO) with mutation operator and Particle Swarm Optimization (PSO) is proposed. The experimental results show that the proposed mechanism model can achieve dynamic representation of the outlet temperature of each component of E-ECS under different aircraft stages. The DBO-PSO algorithm has a fast convergence speed and a low probability of falling into local optima. The temperature values calculated by the model have high computational accuracy, which can provide reliable data support for component level E-ECS health monitoring and early fault warning.
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Han et al. (2026) studied this question.
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