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February 21, 2026Control Engineering Practice2 citationsOpen Access

Artificial intelligence based learning methods for the automatic tuning of fixed-parameter MIMO PID controllers for industrial applications: A review and comparison

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JNJ.A. van NiekerkJRJ.D. le RouxICI.K. Craig

Key Points

  • The review aims to compare various AI-based methods for the automatic tuning of MIMO PID controllers in industrial applications.
  • Review and comparison of AI-based tuning methods for MIMO PID controllers
  • Introduction of a generalized autotuning framework
  • Implementation of PSO, PPO, and BO as representative AI methods
  • Evaluation against criteria of versatility, global optimality, data efficiency, and safety.
  • All AI-based tuners identified high-performing parameters for multivariable nonlinear systems
  • Bayesian optimization (BO) achieved superior performance in convergence speed and data efficiency
  • BO maximized information from trials, ensuring safe and robust tuning suitable for industry.

Abstract

This paper reviews and compares artificial intelligence (AI) methods for the automatic tuning of multi-input-multi-output (MIMO) proportional-integral-derivative (PID) controllers in industrial process applications. The study focuses on fixed-parameter PID tuning and introduces a generalised procedure that unifies diverse AI methods within a single autotuning framework. A Pareto-front-based weighting strategy is proposed to balance performance and actuator usage, enabling fair comparison of tuning outcomes across different algorithms. Within this framework, three representative approaches, particle swarm optimisation (PSO), proximal policy optimisation (PPO), and Bayesian optimisation (BO), are implemented and evaluated against the defining criteria of an ideal autotuner: versatility, global optimality, data efficiency, and safety. The analysis bridges computational intelligence and machine learning perspectives, providing a structured benchmark for assessing AI-based tuning performance. Results show that all AI-based tuners successfully identify high-performing controller parameters for multivariable nonlinear systems, confirming their applicability to industrial processes. Among them, BO achieves the best overall performance, offering superior convergence speed and data efficiency through surrogate-driven optimisation. By maximising information gained from each plant trial, BO provides a safe, robust, and computationally efficient tuning method ideally suited to practical industrial deployment.

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Cite This Study

Niekerk et al. (2026) studied this question.

synapsesocial.com/papers/69994b01873532290d01f4f6https://doi.org/10.1016/j.conengprac.2026.106847
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