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March 3, 2026Journal of the American Chemical Society4 citations

NiSO 4 -Driven In Situ Alloy Formation To Unlock Highly Reversible Iron Electrochemistry in Aqueous Batteries

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GFGuangxia FengZLZaichun LiuJLJunyan Li

Key Points

  • Stable cycling of Fe||Fe symmetric cells exceeds 3000 hours, vastly outperforming traditional electrolyte methods.
  • Coulombic efficiency reaches approximately 99.4% with NiSO4 additive compared to just 82.9% in controls.
  • In situ formation of FeNi3 alloy lowers nucleation barrier, promoting uniform iron plating and stripping.
  • Dynamic co-deposition of nickel with iron supports fast reaction kinetics and stabilizes the alloy interphase.

Abstract

Grid-scale stationary energy storage requires technologies that are both safe and economically viable. Iron (Fe) metal-based aqueous batteries offer an attractive option owing to the abundance, low cost, and environmental benignity of iron, but their development has been hampered by uncontrolled hydrogen evolution and poor reversibility of iron plating and stripping. Here, we report using nickel sulfate (NiSO4) as an electrolyte additive to induce the in situ formation of a FeNi3 alloy interphase during early cycling. This alloy lowers the Fe nucleation barrier and promotes uniform iron deposition. Moreover, dynamic codeposition and stripping of Ni with Fe sustains fast reaction kinetics and stabilizes the alloy interphase during long-term cycling. As a result, Fe||Fe symmetric cells achieve over 3000 h of stable cycling, nearly an order of magnitude improvement over the baseline electrolyte. Fe||Cu cells with NiSO4 additives enable stable long-term cycling with a high average Coulombic efficiency (CE) of ∼99.4%, while the control electrolyte rapidly fails with an average CE of 82.9%. These findings demonstrate that functional electrolyte additives and the controlled alloying interphase provide a viable pathway to high-performance, cost-effective iron metal-based aqueous batteries for large-scale energy storage.

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Cite This Study

Feng et al. (2026) studied this question.

synapsesocial.com/papers/69a75bd1c6e9836116a23d20https://doi.org/10.1021/jacs.5c15954
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