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March 4, 2026Information4 citationsOpen Access

When Reality Meets Practice: Challenges and Pitfalls in 3D Digitization Using Structured Light Scanning and Photogrammetry in Cultural Heritage

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EIEleftheria IakovakiMKMarkos KonstantakisIGIoannis X. Giaourtsakis

Key Points

  • The study aims to analyze the challenges faced in 3D digitization workflows for cultural heritage objects and how practitioners adapt to these challenges.
  • Conducted workflows in controlled indoor and museum environments.
  • Used structured light scanning and DSLR-based photogrammetry for digitization.
  • Evaluated AI-assisted image-based reconstruction as a solution for underperforming methods.
  • Documented failure modes and decision-making trade-offs throughout stages of digitization.
  • Structured light scanning showed high resolution but struggled with material sensitivity, leading to incomplete reconstructions.
  • Photogrammetry generally provided robust results when using controlled setups.
  • Hybrid workflows increased integration complexity and risk of errors if not managed carefully.
  • Emphasized the importance of adapting methods based on environmental constraints and object properties.

Abstract

Three-dimensional (3D) digitization has become a central methodological pillar in cultural heritage documentation, conservation support, and dissemination. Despite the maturity of image-based photogrammetry and active sensing technologies, real-world digitization campaigns frequently diverge from idealized workflows due to constraints related to object accessibility, surface properties, lighting conditions, and operational feasibility. As a result, practitioners are often required to adapt acquisition and processing strategies dynamically, balancing geometric fidelity, visual quality, and practical limitations. This study presents a practice-oriented analysis of applied digitization workflows conducted in controlled indoor and museum environments, focusing on fragile and optically challenging cultural and paleontological objects. Structured light scanning, DSLR-based photogrammetry, and hybrid approaches were systematically explored. While structured light scanning offered high nominal resolution, its performance proved sensitive to material properties and surface behavior, leading to incomplete or unstable reconstructions in several cases. Photogrammetric workflows, when supported by controlled acquisition setups, yielded robust and visually coherent results for the majority of objects. For cases where conventional photogrammetry underperformed, alternative AI-assisted image-based reconstruction pipelines were evaluated as complementary solutions. Rather than emphasizing only successful outcomes, the paper documents recurring failure modes, decision-making trade-offs, and breakdown points across acquisition, alignment, meshing, and texturing stages. Empirical observations are synthesized into qualitative comparisons and decision-support tables, highlighting the conditions under which specific digitization strategies succeed or fail. The findings underscore that hybrid workflows, while theoretically advantageous, can amplify integration complexity and error propagation if not carefully constrained. By foregrounding practical constraints and adaptive methodological choices, this work contributes a transparent, experience-driven perspective on cultural heritage digitization, supporting more resilient planning and informed decision-making in future documentation and conservation projects.

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Cite This Study

Iakovaki et al. (2026) studied this question.

synapsesocial.com/papers/69a7ccd5d48f933b5eed8af0https://doi.org/10.3390/info17030237
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